Product Description:
The Self Aligned Welding Rotator is a highly advanced piece of equipment designed to meet the stringent demands of modern welding applications. This automated welding rotator is engineered to provide precise and reliable performance, making it an essential tool for industries that require seamless welding on cylindrical objects such as pipes, tanks, and pressure vessels. With its robust construction and sophisticated features, this highly accurate rotator ensures smooth rotation and exceptional stability throughout the welding process, significantly enhancing weld quality and productivity.
One of the standout features of this automated welding rotator is its impressive speed range, which spans from 100 to 1000 mm/min. This range offers great flexibility, allowing operators to adjust the rotational speed according to the specific requirements of the welding task. The rotator speed is controlled through a Variable Frequency Drive (VFD), ensuring fine-tuned adjustments and consistent operation. The roller speed is equally versatile, capable of operating between 6 and 60 meters per hour, which allows for precise control over the rotation of heavy cylindrical workpieces.
Built to handle demanding industrial environments, the self aligned welding rotator boasts a formidable driving capacity of 60 tons. This substantial load-bearing capability makes it suitable for rotating large and heavy workpieces with ease and stability. The machine's self-aligning feature automatically adjusts to the diameter of the workpiece, providing optimal alignment and minimizing the risk of slippage or misalignment, which are critical for achieving high-quality welds. This capability not only improves welding accuracy but also reduces setup time and labor costs.
The design of the welding rotator emphasizes durability and user convenience. It is finished in a striking Blue RAL5012 color, which is not only aesthetically pleasing but also serves as a protective coating against corrosion and wear. Additionally, the color can be customized according to customer specifications, allowing for integration into various industrial settings and branding requirements. The robust frame and high-quality rollers ensure long-lasting performance, even under continuous and heavy-duty use.
As a highly accurate rotator, this automated welding rotator incorporates advanced control systems that enable precise speed regulation and smooth acceleration and deceleration. These features contribute to the consistent quality of welds by maintaining steady rotation without fluctuations or interruptions. Such precision is particularly important in automated welding processes, where any irregularity in rotation can affect the integrity and appearance of the weld seam.
The automated welding rotator is designed to be user-friendly, with intuitive controls that allow operators to easily set and monitor the rotational speed. Its integration into automated welding systems enhances overall efficiency by reducing manual intervention and enabling continuous operation. This automation capability not only improves productivity but also enhances safety by minimizing the need for operators to be in close proximity to the welding zone during operation.
In summary, the Self Aligned Welding Rotator is an indispensable tool for industries that demand high precision and reliability in welding cylindrical components. Its extensive speed range, substantial driving capacity, and self-aligning mechanism make it a versatile and dependable solution for a wide array of welding applications. The combination of advanced features and customizable options ensures that this highly accurate rotator meets the specific needs of each customer, delivering superior performance and exceptional value.
Applications:
The KENKE Self Aligned Welding Rotator, model HGZT50, is an essential piece of equipment designed to enhance welding operations with its highly accurate rotation capabilities. Certified by CE and ISO9000, this welding rotator ensures reliability and quality for various industrial applications. Its self-aligning feature allows for precise positioning of cylindrical workpieces, making it ideal for welding tanks, pipes, pressure vessels, and other round or irregular-shaped components.
This product is widely used in industries such as petrochemical, shipbuilding, pressure vessel manufacturing, and construction, where welding accuracy and efficiency are crucial. The KENKE Self Aligned Welding Rotator supports a speed range from 100 to 1000 mm/min and offers flexible control methods including manual, semi-automatic, and fully automatic modes. This versatility makes it suitable for different welding scenarios, whether for small workshops or large-scale manufacturing plants.
The automatic welding rotator capability significantly improves workflow by reducing manual labor and ensuring consistent rotation speed, which leads to better welding quality and reduced defects. Its electric power supply options of 220V or 380V adapt to the user’s site voltage requirements, further enhancing its usability in diverse environments. The control cable length of 18 meters provides ample reach for operator convenience and safety during welding operations.
Packaging details include the main frame shipped naked while spare parts are securely packed in cases, ensuring safe delivery. With a supply ability of 30 sets per month and a delivery time of 30 working days, KENKE can meet both small and bulk order demands efficiently. The minimum order quantity is one set, allowing customers to start operations without large upfront investments. Payment terms are flexible, requiring 30% TT in advance and 70% TT before shipment, enabling smooth transaction processes.
In summary, the KENKE HGZT50 Self Aligned Welding Rotator is a highly accurate and automatic welding rotator designed to meet the demanding needs of modern welding applications. Its robust design, precise control, and adaptability make it an indispensable tool for achieving high-quality welds in various industrial scenarios.
Customization:
KENKE presents the HGZT50 Self Aligned Welding Rotator, a highly adjustable rotator designed to meet diverse welding needs with precision and reliability. Certified by CE and ISO9000, this Self Aligned Welding Rotator ensures top-quality performance and safety standards.
With a powerful electric power supply of 220V/380V and a speed range of 100-1000mm/min, the HGZT50 offers exceptional control and efficiency. Equipped with a Schneider driver, it delivers a driving capacity of 60 tons and a loading capacity of 40 tons, making it ideal for heavy-duty welding applications.
We offer a minimum order quantity of 1 set, with packaging details including a naked main frame and spare parts securely packed in a case. The delivery time is 30 working days, supported by a supply ability of 30 sets per month.
Our payment terms are 30% TT in advance and 70% TT before shipment. For pricing, please confirm with us directly to receive the most accurate and competitive offer.
Choose the KENKE HGZT50 Self Aligned Welding Rotator for a highly adjustable rotator solution that enhances your welding efficiency and precision.
Packing and Shipping:
Our Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with durable materials and placed in a custom-fitted wooden crate to prevent any damage from shocks or vibrations. The packaging is designed to withstand long-distance shipping and handling, ensuring the product arrives in perfect working condition.
For shipping, we offer flexible options including sea freight, air freight, and land transport, tailored to meet your delivery requirements. The product is clearly labeled with handling instructions and tracking information for safe and efficient delivery. Our logistics team coordinates every shipment to provide timely and reliable service, ensuring your Self Aligned Welding Rotator reaches you on schedule.
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